Exploring Full Composite Construction in Caravans

When it comes to caravan manufacturing, full composite construction is changing the game. This modern approach moves away from traditional framing methods and instead relies on advanced composite materials to create caravans that are lighter, stronger, and more durable.

At its core, full composite construction uses bonded layers of materials—known as sandwich panels—to form the caravan’s floor, walls, and roof. These panels feature two tough outer layers encasing a lightweight inner core, delivering the perfect balance of strength and reduced weight. The result? Caravans that are easier to tow, more energy efficient, and built to withstand the harshest conditions.

Why Composite Panels Make a Difference

The real advantage of composite materials lies in their high strength-to-weight ratio. Caravans built using this method are structurally robust without the burden of unnecessary weight, which is a critical factor for performance and safety on the road. This is the same principle behind their widespread use in industries such as trucking, transport, aviation, marine, and even modular housing. From refrigerated truck bodies to boats and aircraft, composites are trusted wherever durability and efficiency matter.

The Future of Caravan Construction

For caravan owners, the shift to full composite construction means:

  • Improved towing and fuel efficiency
  • Greater structural strength and longevity
  • Enhanced insulation and weather resistance
  • Reduced risk of rot and water damage compared to timber frames

In short, full composite caravans represent a step forward in both comfort and reliability.

Our Role in the Industry

At Perry Panel Solutions, we’ve been manufacturing and supplying high-quality fibreglass composite panels for over 15 years. Our panels are trusted by caravan manufacturers across Australia who demand premium materials to meet the expectations of today’s travellers.

If you’re looking for a proven partner in composite panel supply—whether for caravans, trucks, trailers, or modular housing—our team is here to help.

📞 Allan Knight – 0438 146 383
📧 [email protected]

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